車輪裝備 車輪模具 汽車模具 汽車零部件 車橋

滾邊機

滾邊機是用于去除輪輞成型后產生的輪輞邊緣毛刺的全自動設備,以冷滾壓的方式進行修緣至圓滑過度,實現提高輪輞品質的要求。該設備可加工各尺寸小線輪輞,加工范圍廣,設備整體精度高,采用全自動化系統,工作效率高,結構緊湊。

詳細描述

總述

Summary

滾邊機是用于去除輪輞成型后產生的輪輞邊緣毛刺的全自動設備,以冷滾壓的方式進行修緣至圓滑過度,實現提高輪輞品質的要求。該設備可加工各尺寸小線輪輞,加工范圍廣,設備整體精度高,采用全自動化系統,工作效率高,結構緊湊。

Roll edge machine is used to remove the burr of rim both edge after rim roll forming, adopt cold rolling way to process the rim edge upto smooth, to achieve the requirements of improving the rim quality. The equipment can process the size at diameter 13-17 inch of car rim line, this machine use fully automated system with high efficiency, compact structure.


規格參數

Specification


設備型號

Model Number

GBJ-350

輪輞最大寬度

Max. Width of Rim Band

290mm

輪輞最大直徑

Max. Diameter of Rim Band

18 inches

輪輞最小直徑

Mini. Diameter of Rim Band

13 inches

輪輞最大厚度

Max. Thickness of Rim Band

5mm

單側最大滾邊力

Rolling Force of Single Side

1.7Tons

壓縮空氣

Pressure of Compressed Air

0.4-0.6Mpa

單側滾輪可調整距離

Adjustable Distance of Single Si de Roller

150mm

滾邊輪轉速

Roller Speed

230r/min





特色

1) 運行程序Running Process

進料→滾輪自動下壓→旋轉→消除毛刺→滾輪放松→出料→出料裝置下降→下料準備一工件自動進入。

整個設備自動化程度高,結構緊湊,工作效率高。

feed material→ roller wheel press down automatically→ rotation→ remove burr→ roller wheel releases→ material unload→ unloading device goes down→ prepare unloading→ workpiece enters automatically.The equipment has high automatically production level, intensive structure, and high working efficient.


2) 設備全自動化,動作實現方式上有單動操作、手動操作和自動操作的功能。

設備動作邏輯由PLC控制,安全可靠

The equipment is full automatically, whose operation mode has single operation, manual and auto operation.

Its operation logic is controlled by PLC.


3) 操作界面(HMI)能手動錄入加工各型號鋼圈的調整后參數并儲存,以備隨時調用,能夠顯示設備外部信號的設定狀態和實時狀態。

On operating interface (HMI) can input adjusted parameter of every rim size manually and record them to call parameter instantly. It also shows the set condition of equipment’s external signal and its current condition.


4) 進出料通道寬度、壓緊輪高度、擋料位置、下滾模滾邊傾角等工作參數可針對不同規格的鋼圈進行調節。

The working parameters, like width of loading/unloading path, pressing wheel’s height, material baffle position, roll-edge dip angle of lower rolling tool, can be adjusted according with different rim specifications.


5) 設備整體結構穩定可靠,抗振性能好;具有足夠的可靠性,在壽命期限內有足夠的強度、剛度、穩定性、耐腐蝕性、抗疲勞性。

Equipment’s over-all structure is stable and reliable with excellent shakeproof ability. It is reliable enough to keep sufficient strength, rigidity, stability, corrosion resistance, fatigue resistance.


6) 雙旋輥架(左右)壓力可調,轉速120~200轉/分,上壓輥氣動壓緊,壓力可調4-8kg/cm2,進出料架寬度可調6"-16.5",所有行程控制、位置控制、有無工件顯示均采用雙位無觸點感應顯示,做到顯示萬無一失。

缺件,安全運行時各工序都顯示綠燈,有故障時某工序顯示紅燈并報警響鈴顯示,以便及時處理。在更換產品時,只需更換下模模具,和調整毛刺輥的角度,調整時間為4分鐘。

The pressure of double rotation roller rack can be adjusted. Its rotation speed is 120~200r/min. Pressure adjustable range is 4-8kg/cm2 (0.4-0.8Mpa) for pneumatic clamping of upper material pressing roller. Width of material loading/unloading path adjustable range is 6"-16.5". All the stroke control, position control, workpiece display adopt two-position noncontacting sensor vision.

In situation when without workpiece or safe running green indicator lights. When fault occurs, some process will light red indicator and alarm to dial with problems. It just need to change lower tool and adjust angle of deburr roller when change products. The adjustment time is 4 minutes.


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